IMD molding With Anti-Bacterial Effect

By NISSHA IMD, anti-bacterial coat can be applied simultaneously with a molding process.

It is not only decorations that can be applied by NISSHA IMD; a functional layer with an anti-bacterial property can be applied as well. Our IMD with anti-bacterial effect achieves clean, safe user interface.

Features of NISSHA Anti-Bacterial Technology

Anti-bacterial layer only on top surface, where the property is needed

Anti-bacterial layer only on top surface, where the property is needed

By insert molding a decoration film with anti-bacterial coat, the property can be applied only on the top surface.
In comparison with a process which uses resin blended with anti-bacterial agents, our process requires less amount of agents, which leads to a reduced cost.
The anti-bacterial agents are made from inorganic matter and harmless to humans.

No extra processes to add the property

No extra processes to add the property

As the anti-bacterial layer is applied simultaneously with the decorations, no additional process is required to get the property.

Additional effects of hard coat and anti-fingerprints

Additional effects of hard coat and anti-fingerprints

NISSHA IMD can even add effects of hard coat and anti-fingerprints simultaneously with the anti-bacterial effect.

A clear layer that does not affect the cosmetics

A clear layer that does not affect the cosmetics

Anti-bacterial agents tend to have low transparency and can sometimes affect the cosmetics of products.
NISSHA IMD with anti-bacterial effect has a highly transparent layer of anti-bacterial coat, which keeps the original cosmetic quality.

Available for heat transfer foils as well

Available for heat transfer foils as well

Anti-bacterial effect is not limited to the application on IMD products.
It is available for general heat transfer foils as well.
We propose the most suitable solution depending on applications of your products.

Proven Performance

Results of anti-bacterial test (JIS Z2801 Antimicrobial products ― Test for antimicrobial activity and efficacy*1)

Escherichia coli Staphylococcus aureus
*3
Nissha hard coat +
bacterial effect IMD
Bacteria cultivated for 24h NISSHA-HC付き抗菌_大腸菌 NISSHA-HC付き抗菌_黄色ブドウ球菌
*2
Value of antimicrobial activity[Ut – At]
5.9 4.1
Nissha Anti-fingerprint hard coat +
anti-bacterial effect IMD
Bacteria cultivated for 24h NISSHA-防指紋HC付き抗菌_大腸菌 NISSHA-防指紋HC付き抗菌_黄色ブドウ球菌
Value of antimicrobial activity[Ut – At] 5.3 5.3
Nissha anti-bacterial effect heat transfer foil Bacteria cultivated for 24h NISSHA-抗菌転写箔_大腸菌 NISSHA-抗菌転写箔_黄色ブドウ球菌
Value of antimicrobial activity[Ut – At] 5.9 4.1
Non anti-bacterial effect sample Bacteria cultivated for 24h NISSHA-非抗菌加工品_大腸菌 NISSHA-非抗菌加工品_黄色ブドウ球菌
Value of antimicrobial activity[Ut – At]

*1 Drop 0.4ml of inoculum on a test piece (5cm×5cm) placed in a petri dish. Cover it with a piece of film (4cm×4cm), place the lid of petri dish, and incubate it at a temperature of 35±1°C and a relative humidity of not less than 90% for 24±1h. Place the covering film and the test piece in a stomacher pouch, add 10 ml of the SCDLP broth and wash out the bacteria. Count the bacteria by the agar plate culture method and calculate the value of antimicrobial activity.

*2 Value of antimicrobial activity = log (the number of viable cells of bacteria after incubation, per 1cm2 of untreated test piece) – log (the number of viable cells of bacteria after incubation, per 1cm2 of antimicrobial test piece)
Anti-bacterial effect is proven when: : the value of antimicrobial activity ≧ 2.0
(This means the number of viable cells of bacteria in the antimicrobial test piece is 1% or less of that of untreated test piece.)

*3 hard coat

High Performance Both in Physical Properties and Anti-Bacterial Effect

As the effects of hard coat and anti-fingerprints can be added to NISSHA IMD with anti-bacterial effect, product surfaces with high performance in physical properties and anti-bacterial effect is achievable.
Even in comparison with our conventional anti-fingerprint hard coat, its durability does not drop.

*For in-vehicle use, it’s in the development study stage.

Properties Evaluation items Anti-fingerprint hard coat + anti-bacterial effect Conventional anti-fingerprint hard coat
Transparency Haze 2.9%
(PET/release ink layer/HC)
2.7%
(PET/release ink layer/HC)
Adhesion Cross-cut adhesion Pass Pass
Cross-cut adhesion
after temp/humidity cycle test
Pass Pass
Hard coat Pencil hardness (750g weight) 2H
(Substrate: PMMA)
2H
(Substrate: PMMA)
RCA abrasion (175g weight × 50 times) Pass Pass
Chemical resistance Hand cream Pass Pass
Fingerprint resistance Contact angle (oleic acid) 13.4° 13.4°
Anti-bacterial effect Antimicrobial test(JIS Z2801) Escherichia coli
(Antimicrobial activity value: 6.4)
Staphylococcus aureus
(Antimicrobial activity value: 5.3)

Examples of application

Laptops

Laptops

Home Appliances

Home Appliances

Stationery

Stationery

The technology can be applied to a wide variety of products.

Inquiry

Please feel free to contact us.

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