- Providing solutions
- Designs for minimally invasive
- Prototyping for production
NISSHA Group has experience in supporting the development of medical devices of various companies. We particularly possess technologies and know-how to achieve miniaturization/minimal invasiveness/advanced functions/low product costs.
We help to guide users to solve problems including usability required by doctors and improvement to reduce the burden on patients (i.e., problem that the method of improvement cannot be realized).
Customer needs of CDMO
When selecting CDMO (contract development and manufacturing organization of medical devices), it is important to keep in mind that companies that not only possess the necessary technical capabilities, but also keep to the costs and schedule are desirable.
Kyoto Factory implements product design/manufacturing design/manufacturing in a one-stop manner, thus achieving a schedule that takes points involved in regulatory approval, etc. into account to achieve production without any waste of time.
We look ahead towards the future to accommodate such regulatory approval needs as “it is not a medical device now, but in the future we wish to obtain approval as a medical device” and “we hope to achieve global expansion of our business in the future.” We can namely propose designs that will not only achieve regulatory approval in Japan, but also in other countries in the Asia region such as Korea and Malaysia.
Requirement for CDMO
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Point
- Accurate designs for regulatory approval
- Medical devices must be approved by the regulatory authorities.
We can provide design support for regulatory approval based on the experience of our human resources including knowledge of the U.S. system.
If the key points and ISO standard guidelines are not complied with, the amount of rework will increase with a resulting in an increase in man-hours and costs.
We proceed by reflecting customers' wishes in designs that secure the quality specifications and take safety into consideration.
Point
- Certified ISO 13485
- We have obtained ISO 13485 international standard (Medical Device Quality Management System) certification, we design in compliance with the guidelines, and have a QMS (Quality Management System) to manage the quality and production pf medical devices, which comprise the requirements to secure the quality, efficacy and safety of medical devices.
It is possible to achieve a design that can easily obtain regulatory approval in any country.
Point
- Design for the global market
- High quality, fast speed, and accurate design are achieved based on human resources with abundant experience including knowledge of the U.S.
We have particular skill with mechanical and structural designs, especially treatment tools requiring handle operations.
Importance of CDMO
For products to pass regulatory approval, quality specifications/performance must be guaranteed taking safety into consideration. Design is the starting point of development and the initial foundation on which to build technical capabilities. Not only does inaccurate designs cause defective products, but they may require rework of manufacturing stages. We also cannot obtain regulatory approval without a design that takes the key points for approval of the finished products into consideration, which would result in increased man-hours and costs.
NISSHA reflects customers' wishes on design and development based on the experiences of our human resources, including knowledge of the U.S., and can therefore provide full support for regulatory approval with our ability to accommodate customers' needs and our proven technical capabilities.
Who we are
We are working on designs of medical devices, mainly Class Ⅰ as general medical devices and Class Ⅱ as controlled medical devices, to reduce the burden on patients and healthcare professionals. Notification of PMDA is required for Class Ⅰ medical devices, and approval by PMDA or a third-party certification body for Class Ⅱ; knowledge and experience accumulated to date help us achieve designs focused on the key points and organizing processes without wasting costs and man-hours.
Advantages for CDMO
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- Design of medical devices
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A team with a high level of expertise and diverse experiences builds projects to solve clinical issues with proven development processes.
Verification and validation are conducted in the early development stages, and an approach of DFMA (Design for Manufacture and Assembly) is adopted to proceed consistently up to mass production, while saving on total cost resources such as the development period.Not all concepts can be commercialized just because they are for medical devices.
Nevertheless, we will visualize design/evaluation processes to use for subsequent projects, and provide all data and knowledge obtained as deliverables.
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- Wearables Lab™(US)
- NISSHA's unique service to accelerate design/development of wearable biosensors.
There are many challenges in the development of wearable devices, including signal noise, burden on the skin and available time. To solve these issues, our experienced team reduces the development period by realizing the selection of materials/prototyping/evaluation in a short period of time.
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- Cross-functional development system
- NISSHA Innovation Center has built a development system that can quickly support development by customers.
Development is implemented cross-sectionally by functional departments (design/manufacturing technology) and various technology fields (e.g., sensors, roll-to-roll manufacturing, molding), and the Center also has a clean room for possible mass production.
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- Development for global markets
- Support for speedy global operations in collaboration with development/manufacturing sites of medical devices in Europe and the U.S.
We have a network to back up global operations by customers, including responses to overseas regulatory affairs, and support for the supply chain to back up stable supply of products.
CDMO Flow chart
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- 1.Search for needs
- Agile methodology is utilized to search the needs of customers through active communication with customers/within the team.
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- 2.Concept design
- NISSHA has advantages with technologies/know-how to achieve miniaturization/minimal invasiveness/advanced functions/low cost of products. We discuss optimum product concepts using these strengths.
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- 3.Development/prototyping
- Development is promoted cross-sectionally by functional departments (design/manufacturing technology) and various technology fields (e.g., sensors, roll-to-roll manufacturing, molding). The Center also has a clean room for possible mass production.
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- 4.Design verification/validation
- Verification and validation are conducted at the early development stages, and an approach of Design for Assembly/Manufacturing can be adopted only by proceeding consistently up to mass production while saving on the total cost of the development period and resources.
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- 5.Prototype/transfer to production line
- Mass production prototyping for smooth transfer to the mass production system is implemented, followed by mass production. Careful checks are performed to prevent any defects during mass production before transfer.
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- 6.Production
- Manufacturing sites are located in the U.S., the U.K., France and the Dominican Republic, and we can propose manufacturing systems effective for medical markets in Europe and the U.S.
We are engaged in selection/evaluation of materials, examination of design/shape and design verification, followed by mass production in a consistent manner.
If you have any problems with the manufacture of medical devices, please contact us right away!